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back Liquid Crystalline Polymer Foams next

Wright Materials Research Co. has developed a single-step, environmentally friendly foaming technique that transforms advanced resins into high-temperature microcellular foams with superior thermodynamic properties.

Performance Benefits

  • very high fracture strain/fracture toughness does not fail even at 85-90% strain)
  • very high strength (compression loading of up to 64 ksi shows no failure)
  • high temperature capabilities (useful temperature is over 450° F)
  • machinable (can be sawed, cut threaded, sanded, or ground)
  • low rate of thermal expansion °F in flow direction)
  • controllable pore size (from, e.g., a few microns to a few mm)
  • easily bonded to other components (including metals)
  • very smooth surface after grinding or polishing
  • moisture absorbance < 0.1%
  • low mold shrinkage
  • solvent resistant
  • fire retardant

Other Benefits

  • save over 50% in material cost and weight
  • processing technique (non-solvent) is environmentally friendly
  • short processing time (4 hours as compared to weeks)
  • thermoplastic makes it recyclable

 

 

 

 

PEEK/LCP Sandwich  

Chopped fibers are aligned with the walls of the bubbles. SEM photomicrograph of LCP foam processed from Xydar.